The Heavy Duty Crane Wheel For Gantry Crane Bogie Travelling System Components is engineered to withstand the demanding operational conditions of gantry cranes in industrial and port environments. Manufactured from premium alloy steels and forged using advanced open-die processes, these wheels offer exceptional strength, wear resistance, and impact toughness. Optimized grain flow and precise heat treatment ensure superior fatigue performance, smooth trolley movement, and long service life under continuous heavy loads.
Product Features
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High-Strength Forged Construction: Ensures excellent load-bearing capacity and structural integrity for heavy-duty bogie applications.
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Superior Wear Resistance: Quenched and tempered alloy steel delivers long-lasting performance under repetitive rolling and high-friction conditions.
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Precision Machining: Machined to strict tolerances for accurate fit on crane tracks, reducing vibration and operational noise.
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Impact and Fatigue Resistant: Optimized forging and heat treatment provide stable performance under dynamic and cyclic loading.
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Customizable Profiles: Available with tailored treads, hub diameters, or surface treatments to meet specific crane designs.
Applications
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Gantry Crane Bogie Travelling Systems in container terminals, shipyards, and industrial warehouses
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Heavy-Duty Overhead Handling Equipment requiring smooth motion, precise alignment, and high load stability
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Material Handling Systems in logistics, steel mills, and heavy fabrication plants
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Environments with Continuous Operation where durability, impact resistance, and extended service life are critical
| Item | Details (Heavy Duty Crane Wheel For Gantry Crane Bogie Travelling System Components) |
| Material | 42CrMo4, 60Si2Mn, or customized alloy steels – selected for high surface hardness, wear resistance, and excellent core toughness to withstand dynamic rolling and impact loads in gantry crane bogie systems. |
| Forging Capability | Hydraulic hammers and open-die presses: 5T / 8T / 12T – capable of forging medium to large crane wheels with optimized grain orientation and internal density for long-term operational stability. |
| Main Application | Designed for gantry crane bogie travelling systems, including industrial bridge cranes, steel mill gantry cranes, and heavy-duty material handling overhead cranes where precise trolley movement and load stability are critical. |
| Production Process | Free Forging → Quenching & Tempering → Rough Machining → Optional Final Machining → Stress Relief → Dimensional Inspection — ensures high strength, wear resistance, and accurate rolling performance. |
| Deformation Ratio | Forging Ratio ≥ 3.0 – promotes uniform fiber structure, enhances fatigue resistance, and extends wheel lifespan under repetitive start/stop and load cycles. |
| Delivery State | Delivered quenched and tempered; available as rough-machined blanks or fully finished wheels with stress-relieved surfaces for stable installation and operation. |
| Inspection Tools | Optical Emission Spectrometer, Ultrasonic Testing (UT), Magnetic Particle Testing (MT), Hardness Testing, Tensile & Impact Testing, Precision Gauges — ensuring defect-free, high-performance wheels. |
| Service Package | Comprehensive solution including forging, heat treatment, machining, inspection, custom packaging, and logistics — tailored to gantry crane manufacturers’ requirements and international quality standards. |
Steel Forgings Production Flow
Raw material verification → careful unloading and organized storage → initial quality assessment → controlled preheating to uniform forging temperature → precision open-die or closed-die forging → heat treatment (quenching and tempering) to achieve target mechanical properties → in-process inspection for structural integrity → rough machining to prepare for final dimensions → comprehensive non-destructive testing (NDT) for internal and surface defects → final dimensional and quality inspection → protective packaging → shipment to customer.
Frequently Asked Questions (FAQs)
Q1: What is the size and weight range of your forgings?
We produce forgings ranging from approximately 100 kg up to 7,000 kg, suitable for both medium-scale machinery and large industrial equipment that demand precise dimensions and high structural reliability.
Q2: Do you provide in-house heat treatment and machining?
Yes. All heat treatment operations are performed internally, and we offer components either as rough-machined blanks or fully finished parts. Advanced CNC machining ensures each piece meets exact customer specifications.
Q3: Which industries typically use your forgings?
Our products are widely applied in wind energy, overhead and gantry cranes, material handling systems, heavy construction and mining machinery, and high-performance power transmission assemblies.
Q4: What are the typical lead times for production?
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Standard or stock items: usually around 30 days
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Custom or non-standard forgings: generally 40–45 days, depending on material selection, part dimensions, and processing complexity
Q5: Where is your manufacturing facility located?
Our factory is based in Changzhou, Jiangsu Province, China, conveniently near Shanghai. This location allows for efficient logistics and smooth export through Shanghai Port to customers worldwide.
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Heavy Duty Crane Wheel For Gantry Crane Bogie Travelling System Components Images
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